Quality Intelligence — NCR analysis, defect trends, inspection pass-rate and quality scoring with AI-ranked actions to cut rework. Demo data.
Open NCRs
Critical Open
Inspection Pass Rate
Rework Cost
Avg Quality Score
6 open NCRs (1 critical, 3 major); €144k of rework recoverable by closing them out.
Total rework exposure
€153k
Recoverable by closing out
€144k
Insights
Critical non-conformance open — Concrete & rebar
criticalNCR-MH-014 (Mureș Regional Hospital): Slab pour S-204 — concrete cube strength below C30/37 at 28 days. Critical severity and still open; rework exposure €58k. Halt dependent work until closed out.
Systemic non-conformance cluster — Geotechnical
medium2 open NCRs concentrated in Geotechnical (NCR-BR-012, NCR-A4-001). Pattern suggests a process / supervision gap, not isolated defects — open a root-cause review. Exposure €46k.
First-time inspection pass rate slipping
mediumPass rate fell to 93.4% in Jun from 93.9% in May (-0.5pp). Rising re-inspection load erodes productivity — reinforce ITP hold-points before pour/cover-up.
Cost of non-quality concentrated in open rework
high€144k of rework is tied up in 6 open NCRs (of €153k total). The single largest, NCR-MH-014 (Concrete & rebar), carries €58k.
Quality score below target — Mureș Regional Hospital
mediumMureș Regional Hospital scores 83/100 with 1 open NCRs and a 91.6% pass rate. Prioritise quality coaching and a closeout sprint on this project.
Recommended actions
Close out critical NCR NCR-MH-014 (Concrete & rebar) before any dependent work proceeds.
Critical severity, still open — direct risk to compliance and the structure. · Owner: QA/QC Manager · €58k at stake
Open a root-cause review on the Geotechnical NCR cluster and update the ITP / method statement.
2 open NCRs in one discipline indicate a systemic, preventable cause. · Owner: Quality Director · €46k at stake
Reinforce ITP hold-points (pre-pour / pre-cover) and brief crews on the rising re-inspection rate.
First-time inspection pass rate is slipping month-on-month; catching defects earlier avoids rework. · Owner: Site QA Lead
Run a quality closeout sprint on Mureș Regional Hospital (1 open NCRs).
Lowest portfolio quality score (83/100) — concentrated effort lifts the average fastest. · Owner: Project Director
Track and recover the €144k of open rework as a cost-of-non-quality KPI in the weekly review.
Visibility of non-quality cost drives prevention and protects margin. · Owner: Commercial Manager · €144k at stake
1 of the NCRs below are grounded in real quality / design issues captured on DEMO site reports; the rest are clearly-labelled sample records. All figures are synthetic (ERTHA Construction — DEMO).
NCRs raised vs closed by month, with first-time inspection pass rate (synthetic demo data).
Open vs closed NCRs across work packages (synthetic demo data).
Open non-conformances the analysis ranks first by severity then rework cost — close these out to lift the quality score fastest.
Slab pour S-204 — concrete cube strength below C30/37 at 28 days.
Pile P-14 — CSL test shows minor anomaly at 8.5 m depth.
Tank 2 membrane lap weld — failed holiday (spark) test on 12 m run.
Station box strut — weld undercut beyond AWS D1.1 tolerance.
Viaduct V3 bearing detail awaiting Engineer instruction.
PV string torque values not recorded for tracker rows 18–24.
Composite quality score, open NCRs and inspection pass rate per project (synthetic demo data).
| Project | Quality score | Open NCRs | Pass rate |
|---|---|---|---|
Mureș Regional Hospital | 1 | 92% | |
A4 Highway — Section 3 (Sebeș–Turda) | 1 | 95% | |
Cluj Metro Line M1 — Eastern Extension | 1 | 95% | |
Dobrogea Solar Park — 80 MWp EPC | 1 | 95% | |
Olt River Crossing Bridge | 1 | 95% | |
Brașov Water Treatment — Upgrade Phase 2 | 1 | 95% |
Open items first. 1 grounded in real site-report quality / design issues; remainder are sample records (all demo).
| NCR | Defect | Severity | Status | Raised | Target close | Rework |
|---|---|---|---|---|---|---|
| NCR-MH-014 | Slab pour S-204 — concrete cube strength below C30/37 at 28 days. Concrete & rebar · Mureș Regional Hospital | critical | Open | 08 Jun 2026 | 20 Jun 2026 | €58k |
| NCR-BR-012 | Pile P-14 — CSL test shows minor anomaly at 8.5 m depth. Geotechnical · Olt River Crossing Bridge | major | Open | 11 Jun 2026 | 25 Jun 2026 | €33k |
| NCR-RL-031 | Station box strut — weld undercut beyond AWS D1.1 tolerance. Structural steel · Cluj Metro Line M1 — Eastern Extension | major | Open | 10 Jun 2026 | 24 Jun 2026 | €18k |
| NCR-A4-001 | Viaduct V3 bearing detail awaiting Engineer instruction. Geotechnical · A4 Highway — Section 3 (Sebeș–Turda) | minor | Open | 12 Jun 2026 | 26 Jun 2026 | €13k |
| NCR-WT-007 | Tank 2 membrane lap weld — failed holiday (spark) test on 12 m run. Waterproofing · Brașov Water Treatment — Upgrade Phase 2 | major | In review | 05 Jun 2026 | 18 Jun 2026 | €22k |
| NCR-SP-009 | PV string torque values not recorded for tracker rows 18–24. MEP · Dobrogea Solar Park — 80 MWp EPC | minor | In review | 09 Jun 2026 | 22 Jun 2026 | — |
| NCR-A4-022 | Binder course — air voids out of spec on Lot 4 (1.2 km). Pavement · A4 Highway — Section 3 (Sebeș–Turda) | minor | Closed | 28 May 2026 | Closed | €9k |